A Variac, is an autotransformer with a single smoothly variable tapped
winding, wound around a wrapped sheet coil toroid core. I'll bet that lucid
one liner left you as puzzled about Variacs as you were when you clicked on
this page. Ok, first the wrapped sheet coil toroid core, lets say you have
a 50 foot long, 4 inch wide ribbon of mild steel, the kind of steel they use
to make "E" and "I" laminations out of, for building transformers, and you
roll it up like aluminum foil, when you get done, you have a doughnut shaped
hunk of steel that weighs about ten pounds, is about 10 inches in diameter
4 inches tall, and has a wall thickness of about 3 quarters of an inch.
Next you wrap enameled copper wire, usually red in color, through the center
of the torrid, around the outside, back through the center, back around the
outside, over, and over, and over... until you have a single evenly spaced
copper winding, that spans most of the steel toroid, with this enameled
copper wire. Next you glue the enameled copper wire securely to the toroid
steel core. After the glue has hardened you get out your belt sander, and
carefully sand away a small patch of the insulating enamel, on the top edge
of the toroid, and construct a spring loaded electrical contact, that we call
the "wiper arm" that when rotated allows contact with any single winding
at the top end of the toroid. Next you apply 120 Volts AC across 80 percent
of the coil, this allows the knob that controls the wiper arm, to select
any voltage, from zero, to about 150 volts or so. If your drill runs too
fast to do delicate work, it's a simple matter to plug it into the Variac
and reduce the voltage, to a point where the savage beast is tame. Going to
the other extreme, plug in a Light Bulb, and crank it up to 150 Volts,
Wow Edison really out did him self on that bulb, talk about bright, don't
look too long at a 100 watt bulb running that way, or latent super bright
light bulb images will float in your visual field for minutes afterward.
Oh, and by the way... A bulb so over powered, only lasts about one
one-hundredth it's life. Anyway Variacs are neat toys, get one soon.